New Nut Day!
The new nut is visibly wider than the OFR one. It feels plenty heavy, and looks to be every bit as well-made as the OFR nut.
The OFR nut says "R7S" & stuff. The new one from Warmoth is blank.
The new nut looks like a much better fit to the width of this neck. The mounting holes do not line up.
It's real close to the "one size narrower than recommended" fit that I like to use. A little extra room at the edge of the fretboard for the high E.
Oh, look here. This new nut is obviously taller than the OFR one. I will have to put the neck back on the milling machine!
This SculpWood 2-part epoxy wood filler is $35 at Rockler's. That means it's a little cheaper anywhere else. It can be drilled, tapped, sawed, filed, sanded, painted, stained, or whatever. Way out of my budget right now! I need so little of it that my dad just let me use some of his.
The SculpWood has to be used within 15 minutes, so I kept mixing small batches as I worked. I used it on the old tuner screw holes, some filling around the edges of the headstock, the tiny gaps in the "shelf" glue joint, and the mounting holes for the OFR nut. I rolled it into little mouse turds & stuffed it into the holes. I tamped it down with this little tool I made from safety wire to ensure I had completely filled the holes. I cut a straight edge into this plastic knife to spread or scrape it like peanut butter to toast. The SculpWood can be sanded in 4 hours.
Well now! I need to get this to my dad's shop where there are precision machines. I have to mill the "shelf" and bore the mounting holes all over again to fit the new nut. I have decided to take some advice I got on the other site and bore all the way through the neck to bolt the nut on solidly from the back. I'll have the use of Forstner bits & endmills, so I will be able to make some nice bolt holes. This will allow me a bit of side-to-side adjustability, and I won't have to worry about the nut coming loose & moving around under hard bar use. I certainly would not need that at a show: "Why does this thing keep falling out of tune?" After some thought, I figure that's a worthwhile tradeoff for having visible holes in the back of the neck.