Hi folks,
It was a nice day yesterday so I was outside working on the box. I routed the outside corners and it all looked good. Time for hardware!
So I was looking around for a pair of detachable hinges, and I found these at Lee Valley:
http://www.leevalley.com/en/hardware/page.aspx?p=45246&cat=3,41241
Unfortunately when I went around to the store/warehouse I found out that they are really tiny. Like jewelry box sized. A search didn't turn up anything else, so I went 'round to Canadian Tire and grabbed a pair of hinges with removable pins and proceeded to make my own.
The first step is to cut a slot in the middle bit with a hacksaw. You need removable pins so you can separate the pieces:
After a little bit of shaping with a file, the other side could slip in and out easily:
Once that was done, I somehow had to fix those loose pins in place. I used my drill press and a #53 drill to carefully drill 1/4" deep holes in the end of the pins.
Then I inserted them into the hinge plate, grabbed a punch and gave it a solid whack - which mushroomed out the end fixing it in the hinge plate.
Box is enclosed and the lid lifts off with no problem!