Thank you gentlemen! This build has certainly been a challenge!
Before I get into the "you've got to be kidding me", I should let you know that I've got the guitar together. Here it is with a donor neck:
The neck pocket is on the loose side, but it's workable. The neck pickup fits (barely) and I'm proud of my little routing job:
Acoustically the guitar sounds fine, it's got a fair amount of sustain, and I could set it up and intonate it with no problems.
Now the other stuff (in no particular order)
1 - I toothpicked the bridge screws with some titebond III. They still stripped out
2 - the ferrules on the back are so loose they just fall out. I super-glued them in (and made a mess of the finish in the process)
3 - the body is thinner than standard, which means the neck screws are too long. I didn't want to cut the screws because I want to return the neck to it's rightful owner, so I solved this with three (!) neck plates stacked
4 - the pickups are, well, pretty characterless. If I intended on keeping the guitar I'd swap them.
5 - After wiring I found out that the bridge pickup ground lead is not attached to the brass plate under the pickup. With telecasters this is always how the bridge is grounded. As a result the guitar is very noisy unless I touch the control plate :doh:
6 - Speaking of pickups, the leads have very small wires and they are annoying to solder.
7 - The pots (a pair of alpha pots) were covered in, er, something (lacquer? shellac?). I had to sand that all off to make a connection.
8 - aaaaaand even after moving the neck back it dives like that 60's SG. :tard:
having said all that, my youngest kid thinks it's beautiful.
ccasion14: