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Just because you can... / 66 Freak Out Tele

Fat Pete

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Time for a break from my no Warmoth content thread as it's just too hectic over there.

This one should be fairly quick for a change (a lot of it's already been done over the last few days) and will use a Warmoth neck.

I was intending to make the first showing of this one a video - showing the finished product first before revealing the horrible underlying truth. Hopefully I'll still do the video, but thought I'd share the actual in-progress stupidity with my Warmoth brethren.

Two ideas here - the bad idea and the other idea. I'll get the bad idea out in the open first.

Lumber selection:

7zwMdAS.jpg


Yes, that's not just stuff for templates, that's £4.00 ($5.15 US) worth of prime MDF.

It'd be about 6 lbs solid (and the other idea requires a hollow element), so scientifically-calculated tone chambers were drawn out:

YtI5yzA.jpg


And cut out:

Kk8uB7g.jpg


My OCD hurts from leaving the chambers rough-cut straight from the jigsaw, but hefty doses of 'that'll do' have been and will continue to be employed during this build.

Cable channels routed, plus my one concession to possible material issues - I don't trust the MDF to hold screws very well, so a small block of tone-plywood will be hidden under the bridge:

k9YCqTm.jpg


Inner sandwich glued:

cTxzw1T.jpg


Plywood block cut and router template made:

bKy31uD.jpg


Block glued in:

wHPpqlg.jpg


Speaking of sandwiches, and in case any of you think I've lost my mind, blame this guy:

zm8I0Hh.jpg


This is Normal John Quunt; he was my near-constant companion throughout a small part of Easter Monday. 'Make a guitar body from MDF', he'd repeatedly say in his soft, doughy voice. 'Go on, it'll really annoy people.' This went on for almost several minutes, until I relented to my partner's demands and sliced his face off and toasted it.

Next up, more MDF-based fun and the other idea revealed.
 
So... the other idea. I thought it might be fun to make personalised semi-hollow (or at least, partly chambered) bodies. Not really an original idea of course, but they're hard to come by these days.

Making a prototype/first example just for myself, using good quality wood, seemed a little extravagant, so it's been shelved while other things slowly proceed. Then the bad idea resurfaced thanks to Normal John. Time for the 66 Freak Out Tele.

8NLPI30.jpg


As some of you might not be up to date with the latest high-tech tooling available to the cutting-edge guitar builder - what you're seeing there is a craft knife and a teaspoon with some sandpaper stuck to it.

Not much in the way of in-progress photos I'm afraid. Suddenly the back and front are glued on the central sandwich:

jfRiRLN.jpg


Why 66 Freak Out? Here's why:

v3IDfaL.jpg


Neck pocket routed:

woB0TR0.jpg


Who can resist a test fit?:

xWJuyHm.jpg


Or a mock-up?:

fzWXrzS.jpg


That brings it up to date. More soon.
 
That is frekk'n wild! Really "Boss", as we said in my youth, (back in the mid '60s). Keep us posted as you progress, I'm truly looking forward to watching this come together. :headbang:
 
I like it. A lot! What a cool idea. :icon_thumright: :icon_thumright: :icon_thumright:

Clear finish? Probably not, eh?
 
Thanks for the kind words guys.

Rgand said:
...Clear finish? Probably not, eh?

Plan is to use milk paint with (Tru) oil over that. Probably an approximation of surf green. The 'that'll do' ethic will most likely be in full effect when it comes to finishing, but I intend for it to look ok.

I also expect it to sound and play ok. The project's mainly just a fun thing, rather than some tone wood debunking effort, but we'll see...
 
That'll look good. I want to paint one a light green, kind of like what you'd see on a '49 Studebaker.

Lk96zs1.jpg
 
Zebra said:
Wait, so there was supposed to be a "bad" idea buried in here someplace?

Oh the MDF is definitely a bad idea. Horrible stuff to work with if you want nice clean cuts or, I suspect, if you don't want to just pour a gallon of finish into the 'end grain'.

Still, in for a penny...
 
Fat Pete said:
Zebra said:
Wait, so there was supposed to be a "bad" idea buried in here someplace?

Oh the MDF is definitely a bad idea. Horrible stuff to work with if you want nice clean cuts or, I suspect, if you don't want to just pour a gallon of finish into the 'end grain'.

oh - and don't get it wet  :)
 
Might as well drench the whole works in epoxy just to forestall the swelling if it ever gets moisture on it.


But I like how you think, Pete.  You're a mad scientist with a gleefully irreverent streak.  Good stuff.
 
Fat Pete said:
...I suspect, if you don't want to just pour a gallon of finish into the 'end grain'.
Been there, done that. It does suck up some finish, but not as much as you might think. And the end result is that it's a nice strong edge. Particle board top on my main work bench soaked up a bunch of poly, and at almost 30 years old, it's still going strong!
 
Time for a much-dreaded task - drilling string-through holes without a (big enough) drill press.

Specialised tools on hand - jig, block with 5 and 10 mm holes drilled through (on the not big enough drill press) to keep things somewhere near perpendicular and a Mohawk counterboring bit I found on ebay:

zrx4QaC.jpg


Obviously, 'somewhere near perpendicular' wasn't going to cut it, so just drill from the back using the jig and counterbore bit and then drill from the front, hoping the holes meet up in the middle. I was a decent engineering drawing student many, many years ago and I thought that if couldn't measure and mark the thing up within about 0.5 mm / 0.02", then I might as well just give up.

Holes drilled in the back - close enough to straight and evenly-spaced to comply with the 'that'll do' spec:

AqXEIz9.jpg


What do you know?! It might not be that apparent, but we have daylight through all 6 holes. Result.

0RDGSef.jpg


Bit of dry post, sorry. Let's hope that the pickup routing provides a bit more entertainment.
 
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