This is some seriously interesting work. Of course, if you streamline it your cost-per-unit can go down, but if you want to pay yourself $25 an hour, the first one had $100 on the bottom. There are a lot of people out there doing interesting work - I'm building a bridge up from pieces and I just bought a "Boogie Rail", which is a solution to the six-screw whammy problem with the Jag body I picked up trolling the 'bay.
http://shop.boogierail.com/
It was $44-something w/shipping, which seems perfectly fair to me. They're not doing anything beyond what you are (well, anodizing), but - obviously they've gone through the process of obtaining a business license, opening an Ebay store, getting all legal-like. I would be pretty hesitant to get on the web and Ebay with a site if you weren't all squared up that way - the IRS just might come and take all your tools as "EVIDENCE!"
Now, I was just about to ship the baseplate off to another guy, Adam Reiver, the FloydUpgrade dude; I haven't replied yet, so I'm not on the spike, so to speak. His smallest brass block is $33 before shipping. I suspect he really wants to take a good look at the Boogie Rail, and I suspect I'll get a discount, because I also sent him a suggestion for a product that is WAY overdue - some frigging tunematic bridges designed for real guitars.
http://www.floydupgrades.com/catalog/index.php
Here's the body of what I sent him:
This second part is a just thought. There is an online builder's site at unofficialwarmoth.com. It's quite an intelligent place, as those things go, because everybody there is actively assembling parts into guitars. I've probably put together a dozen or fifteen over the years, though I tend to use their wood as a starting point. And there are builders there who've done a lot more. Warmoth is well known for their compound-radius necks, which are a 10 degree radius at the nut and 16 degrees at the 22nd fret. The mathematical extension out to the bridge means it needs to have about 19 degrees of radius - and EVERY SINGLE AVAILABLE tunematic-type bridge has a radius of 12 degrees only! Now, I know how to file the bridge inserts to get the best out of a tunematic, I've been doing my own fretwork and setups for a few decades. But one constantly-recurring question there is "Why?" Why aren't there aftermarket tunematic bridges already set to 18 or 19 degrees? Besides just Warmoth, there are all kinds of Jackson, Ibanez, Schecter/ESP guitars on the lower end of the scale that could benefit from a solid, plated-brass tunematic instead of the cheapest potmetal available in China.
In just the past few days there have been three questions about this on the unofficial warmoth forum, and I personally feel Warmoth is a bit "inattentive" in selling necks and parts together without telling people about the mismatch with these particular bridges, that can only be corrected by grinding metal. But it seems to me that "the market" could clearly benefit from somebody who would put out a flatter tunematic, maybe even two at 15 and 19 degrees (or so). Even Gibson and Fender are jumping on the "compound radius" bus, and even the least expensive Schecters have a potmetal 16-degree tunematic. Somewhere in China, somebody's pumping out the parts for these, but you well know about the aftermarket - it's like selling lipstick to girls, there's always a better one right around the corner!
In looking at a tunematic shell, they do look to be a complicated little part, but if you've got a CNC banging out brass blocks, it's gotta be doable. One thing's for sure - SOMEBODY is going to get in on this, and become the TonePros or DiMarzio of that particular little corner.
There is a living to be made out there, that's for sure. My other "home base" online is at the Steel Guitar Forum. When the economy tanked, a guy who lost his job in a professional machine shop but had an adequate garage setup just tossed out the information on that site that he was able to make... pretty much whatever. Pedal steel guitar parts, guns, engine parts, if you can draw it (CORRECTLY!), he'd make it. He got buried, in a week he had to stop taking orders till he'd spent a month digging out. Pedal steels are naturally pretty complex machines, but on the other hand there are several hundred TIMES more electric guitarists. Of course, this was all bootleg work. In between the time Premier Guitar magazine started publishing and the 2008 crash, they must have preview 100 +$2500 boutique guitars and half as many + $2500 boutique amps - I suspect these guys are still in business, but on the sly, so to speak.
Now, I haven't YET
replied or sent the baseplate to the FloydUpgrade, I opened this thread instead... I just need a brass block.... & I can draw.... :cool01: