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Roasted Soloist

H108P

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Just discovered this forum, and am excited to share my recent build. Body is a Soloist, roasted alder with Unique Choice roasted quilt maple top. Neck is a roasted flame maple Strat with Padouk fret board, Wizard profile, 6105 fret wire.

My first step was to cut some deeper scoops into the horns, which I accomplished using razor files, scrapers, and finished with sandpaper backed on a dowel.
 

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I wanted an angled side jack like on the Ibanez JEM and Satriani models. It was a little tricky drilling at an angle. I have some ideas for next time, but some sanding saved the day here.

Finish sanded up to around 800-1000, then used Tru Oil, which really made the grain pop. I wanted it to stay smooth and satiny, so I took the blemishes out between coats with 000 steel wool and only went to three very light applications in total.
 

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I went with a Hipshot bridge, which I thought was the same screw spacing as the Fender American Standard. Well I was wrong. I made plugs for the outer holes by extruding dowels through a piece of mild steel stock which had the right diameter hole drilled in it, then glued them in. I then drilled holes at the proper spacing.

Pickups are Dimarzio Norton in the bridge and PAF Pro in the neck, CTS standard pot (I like the smoother feel with more resistance than the CTS Pro pot which is really loose), 5 way switch, and a Tesi Switch kill switch. Pickups are direct mounted with basswood spacer blocks underneath, so that the pickups are bolted right down onto the body. I can't speak to the sonic benefits of direct mounted pickups, but I always feel like using springs or foam under a direct mount pickup is kinda wobbly, so these blocks worked out nicely with a very solid feel.

Neck was left raw, finish sanded using 400 grit through 1000 grit. I leveled and recrowned the frets, as well as rounding and polishing all the fret ends. Gotoh Magnum locking tuners round out the neck setup.

I am extremely happy with how it came out, and I actually think this build has ruined me for all of my other guitars. The smooth, organic feel of the raw and oiled tone woods is amazing, and the guitar has such amazing clarity when played unplugged.
 

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Welcome to the forum.

That came out quite nice. Good job on the horn mods. Also on the angled jack. What kind of drill(s) did you use on that?
 
I free handed it with a hand held electric drill and started with a Forstner bit for the countersink. I then used a brad point bit to finish the through hole. The next time around I have some ideas for making a guide. If it would all fit into my drill press, fixturing the body into it would be great too but I am not quite sure there is enough space on my little table top press.
 
Welcome to the forum and thanks for sharing your build. Some good ideas you applied... :icon_thumright:
 
Great work, very impressed with your modifications to the body contours! Welcome to the forum.
:icon_thumright:
 
Very nice job! Looks fantastic! One of my favorite body styles, and I like what you did for the improved cutaways. I'm also a little surprised at the roasted Maple top. Not just that it even exists as an option, but that they were able to get it to wrap around the forearm relief cut. From what I've been reading lately about how brittle roasted Maple is, I'd think trying to bend it would be out of the question.
 
H108P said:
I free handed it with a hand held electric drill and started with a Forstner bit for the countersink. I then used a brad point bit to finish the through hole. The next time around I have some ideas for making a guide. If it would all fit into my drill press, fixturing the body into it would be great too but I am not quite sure there is enough space on my little table top press.
Thanks. I like the guide idea. That could be made from a block of wood. I've drilled with brad point drills at an angle but it does take a little working until it's started unless the angle is only slight.
 
Your guitar looks awesome! The oil and roasted wood are a really great combo, that top looks wonderful!! Nice work.

H108P said:
I went with a Hipshot bridge, which I thought was the same screw spacing as the Fender American Standard. Well I was wrong. I made plugs for the outer holes by extruding dowels through a piece of mild steel stock which had the right diameter hole drilled in it, then glued them in. I then drilled holes at the proper spacing.

Do you mean you extruded wood?? Please do explain! I always think of extrusion as a squishy material (or heated up to be squishy) going through a shaped hole.
 
I can’t claim credit for this, I saw it on one of Dan Erlewine’s StewMac tip videos. For plugging holes, his tips have made me pretty OCD with matching the diameters. I started by gauging the existing hole using a set of numbered drill bits. Once I found a nice slip fit, I used that bit to drill a hole in a 1/8” piece of mild steel flat stock to form what is basically an extrusion die. Clamp the flat stock in a vise on the drill press, and use the empty/closed chuck to push a slightly oversized dowel through the hole. What comes out the othet side is a plug which now matches the diameter of the hole you need to fill. I didn’t have the same library of dowels that Dan must have, so I band sawed a bigger one to be just oversized relative to the hole. It was actually not remotely round, but as you can see in the pics it ended up round.
 
That's a handsome bit of work.  Nice mods to the original.  The full-custom treatment always works best when it is as simple as can be, but no more so.  That way the fancy bits really stand out to their best advantage. Such is what you have accomplished here.

 
Good choice in pickups and great work there making access bevels on the horn there. Nice piece of wood great work all around.  :guitarplayer2:
 
Thanks everyone for the kind words! I can't wait to get the next build going to share here!
 
Very nice work.  I can really appreciate the extra shaping of the body.  I recently used bastard files to shape a body and it was an involvolved process for sure. 

That wood is amazing looking.  Good call on the oil.  You are also a better man than most free handing those steel inserts.  God only knows what a mess I would have made. 

Amazing job
 
Love those body mods! All of them are things I can appreciate.


I have the Norton/PAF Pro combo on a Soloist body too, and really dig it. Very complimentary pickups.
 
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