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Really FRFR

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swarfrat

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So I started looking for a FRFR, but I need REALLY FRFR, as it needs to do triple duty as bass and electronic drum monitor. I was shooting for about 115db (drums are extremely transient to say the least), and a -3db of 45 Hz. I looked at commercial offerings, and was disappointed - even the 215's often have cutoffs in the low 60's, and virtually ALL of even mid-cost drivers are excursion limited. It was looking like a Fearful cab was going to be the only real solution (DIY and $$$$ at the same time).

Mayfly got me stirred up with his Eminence Beta 8CX coax monitors, but I needed solid bass a lot deeper than most commercial offerings. (I haven't sampled it yet, but my 32" Bass drum has an honest to goodness measured fundamental of 30 Hz, and it's tuned WAY above lowest possible pitch. I love having that kind of whomp available and it still plays like it has some tension on it!) 

The Beta 8CX ain't a bad looking driver, but it's excursion limited below 100 Hz. However it can make a fabulous midrange PA driver.  The Pyle PDW15125  only costs $100, and in a 6.5 ft^3 box tuned to 33 Hz, it'll do 118db at the excursion limit (which is only a tiny dip BTW, it's a very good match between the excursion limits and thermal power limits), and yield a -3db point of 33 Hz. (Most commercial PA cabs advertise the -10db limit, which is WAY down.)

The design so far is the 15 in a 6.5ft^3 box, tuned to 33 Hz.  With the Beta CX in a 0.75ft^3 sealed box (Q=0.5, which is critically damped - we don't need bass from the 8CX in this app. The bigger than normal box size also helped dispersing the rear wave - some internal baffling will be installed for this as well. I'll be using the APT-50 Super Tweeter on that 8CX, crossed over @ 2.5k. Together we're looking at a 7.5ft^3 or so enclosure, or roughly 30" x 24" x 18" box.

I debated about making the 8CX detachable, as I could take a much smaller box for guitar only stuff - as long as the excursion limits are observed (113db @ 100 Hz, -3db @ 70 Hz or so, depending on the enclosure) but I didnt really like any of the detachable sketches I came up with, and the overall box /weight is smaller with the built in.

So it's a biamped system, 230W on the 15, and 200w on the Beta 8CX/Horn, -3db @ 33 Hz, Max SPL 118db @ 1m.  Since it's biamp, I was planning to use a Behringer iNuke NU3000DSP for power amp, crossover, and limiting.  Also, because of the biamp requirement, I was contemplating integrating the amp into the cabinet.

Anyway - I did order my parts today. Got a couple house projects coming up so it'll likely sit until the toy budget recharges enough for the amp.  Pictures once it starts happening.
 
I like it!  Looking forward to seeing how you'll put that iNuke in the cab - I was thinking about that for a sub as well.

Please post your progress!
 
Bolting the amp on is really iffy. It could make things easier to schlep, or it could just end up adding weight and restricting airflow without much benefit.  The dimensions are also up in the air. I can actually get a 410 or compact 412 in the back seat, but height * width * depth is often a factor, and something with a bigger face and less depth might make it easier to get in the car. Heck, maybe I should make it looke like a 1960A, but then it'd look dorky for non guitar use.
 
I don't have much hearing left above 15k. But I'll try to be critical and honest.
 
Ironically, 30x30x14 is real close to 1960B dimensions, and will hold the 15, and a largeish sealed cab for the 8CX. Putting a 2U rack internally really complicates the design. I could basically add a 2U rack to the back of the cab, but it doesn't really add any utility and exposes the amp to transport dangers. I have a 4U that would hold the 11R and amp (I'd have to move the synth gear to the permanent rack in the studio, but I'm ok with that . I just think 4U feels huge.

It's also big enough that I can see a guitar only monitor later.
 
Those looking for a guitar only FRFR (or guitar and above), it looks like the Eminence Beta 12CX in the too small box tuned too high but EQ'd back, looks like a good candidate.  A 2.5ft^3 box is only 18 x 18 x 14 , and tuned to 70Hz, it gives a -3db @ 74 Hz, has a 5.5db bump @ 95 Hz, Q=0.8 that flattens out well with those eq parameters, and gives an excursion limit of 118db w/ just 50W.
 
Wow - that was fast. I'd forgotten how fast stuff gets here from Parts Express. I was fretting about how to get it in the house unnoticed when I get a call. The kiddo was staying with my mom, but she got sick. Wife left to go pick him up, and the BBT pulls into the driveway 5 minutes later.
Sweet!

I'm messing with the EQ curves to see if I can shoehorn this thing into a box smaller than 6.5 ft^3  Tuning a 4ft^3 box to 40 Hz, I can still get an f-3 of 40 Hz, and at  200w (the power to match the Beta 8CX's limit) it won't overextend above 30 Hz, and max SPL drops to 118db at 40Hz as well.  The tradeoff is a 1.5db bump @ 64 Hz. Which flattens out nicely with a very mild cut (70 Hz, Q=1.0, -1db). If you want to bother chasing a  smooth wide 1db hump in the first place.
 
Ok - question for the road warriors. I was thinking about trying to keep the depth to 14" outside dimension for loading into cars.  My experience has been that some crazy big stuff will fit in the back seat of a sedan as long as it will fit through the door, so it can't be super deep. ie - I'm pretty sure a large box 18" deep is gonna give me problems at some point.

It looks like this'll go in a 25x25x16 box and still leave 5ft^3 for the 15. Not quite as big as thought.  (6.5 for the 15 and 1 for the 8 results in a box about 30x30x14 - aka size of a 412 cabinet). 
 
swarfrat said:
Ok - question for the road warriors. I was thinking about trying to keep the depth to 14" outside dimension for loading into cars.  My experience has been that some crazy big stuff will fit in the back seat of a sedan as long as it will fit through the door, so it can't be super deep. ie - I'm pretty sure a large box 18" deep is gonna give me problems at some point.

It looks like this'll go in a 25x25x16 box and still leave 5ft^3 for the 15. Not quite as big as thought.  (6.5 for the 15 and 1 for the 8 results in a box about 30x30x14 - aka size of a 412 cabinet).

You could make a cardboard box of the same size and see how that fits in the car...
 
Thanks. Went to the garage to look for pieces of cardboard to cut and found a 15.5x15x48 box that worked well enough for load-in testing. Turns out the most limiting factor is height going into the trunk, not the rear doors. Trunk depth limit to make the turn is about 16", so my 26x26x16 box in the current cycle of sketches is pretty close. HxW can easily exceed 30" provided that depth limit is observed.  I'll probably shave a half inch off for good measure, and bump the width a bit.

Now that I got all the stuff... the plywood part is cheap. It's tempting to throw a 3-way crossover in and call it a day, but I think I'm gonna stick with the biamp plan. Or maybe making it either or is prudent since the sensitivities actually worked out pretty darn close. 
 
I'd still go bi-amp.  Much easier to tweak and it's really cheap these days with the built-in DSP on the various power amps out there. 
 
Interesting detail I forgot:
http://sound.westhost.com/bi-amp.htm

350Hz is the equal power point, and my woofer will do that fine.
 
I've designed my own analog L.R. 24db/octave crossovers (with baffle step compensation and phase aligned tweeter delay) and had the PCBs made.  It was fun!  But a fair amount of work as well.  All my stereos are bi-amped with active crossovers.  I guess I've drank the active crossover coolaid  :)
 
Hey swarfrat,

Just a head's up - apparently the iNuke amps have a loud fan.  There are several threads around with people swapping out the fan with a quieter one.
 
The quietest, longest-lasting fans I've ever used have come from Noctua . Not cheap, but worth it. Can't hear 'em and they last forever.
 
Thanks. I believe I'd heard that but forgotten. Now that it's here I should remember. Much of the time this thing will be playing rather quietly. I think I have my box dimensions now, and it's a lot tighter than I was initially afraid of.  24 x 24 x 15, with a 1db hump and -3db point of 46 Hz, and it fits in less than a single sheet of plywood. That's small enough that I no longer consider it to be "big".

Online Plywood Cut Sheet optimizer
http://www.optimalon.com/index.htm
 
Example output from the link above (not my actual dimensions, think I've settled on 25x25x15)
 

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