mayfly
Epic Member
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Comparing the PRS and Gibson factories, the thing that struck me was the overhead inventory system in the gibson facility.
It reminded me of the overhead inventory system that Harley had during the bad old AMF times in the 70's when they had so many quality problems.
There's a lot - and I mean a lot - of WIP (Work In Progress) in those racks.
Contrast that to the inventory management that PRS had - they had rolling stacks of raw wood, and rolling racks of carpeted boxes for bodies. WIP was (comparatively speaking) lower, and it looked like they were using a JIT system, which is what the Japanese motorcycle manufacturers were/are using.
Later Harley ditched the overhead inventory system, went to a JIT system, and the quality improved dramatically to where Harley can be proud of what they build.
Makes you wonder....
It reminded me of the overhead inventory system that Harley had during the bad old AMF times in the 70's when they had so many quality problems.
There's a lot - and I mean a lot - of WIP (Work In Progress) in those racks.
Contrast that to the inventory management that PRS had - they had rolling stacks of raw wood, and rolling racks of carpeted boxes for bodies. WIP was (comparatively speaking) lower, and it looked like they were using a JIT system, which is what the Japanese motorcycle manufacturers were/are using.
Later Harley ditched the overhead inventory system, went to a JIT system, and the quality improved dramatically to where Harley can be proud of what they build.
Makes you wonder....