ok - making the template.
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[*]get a nice piece of lexan from your favorite building supply joint. Make sure it's large enough to cover the entire guitar body and make sure it's a standard thickness, like 1/4 inches. The only fault with my template is that it's 5/16 thick or something, which makes measuring the depth of the route a pain in the ass as you need to subtract the template thickness from what your caliper measures. But to be honest for a Parsons/Green it's not that critical, so I suppose I should just chill.
[*]take the full scale drawing from your HipShot P/G kit and place it flat on the old table. Put your lexan over top. With a sharpie, trace the drawing onto the lexan. All of it - especially the location of the b-string line and where the ferrules go. Body outline as well. All this is used later to line it up.
[*]cut out the hole where the rout goes. I used a drill press and a hacksaw and it took a little while - and it produced a rough edge. Make sure you cut it undersize, you'll be trimming it later. To smooth and trim the inside edges, I got a little rasp, much like this one:
. I put the rasp into my router, put the router into the router table, and carefully smoothed and trimmed the inner edge. This worked very well and I ended up with a nice smooth hole in the template.
[*]I located some areas that were outside of the routed area, but would be covered with the aluminum plate of the bender. Here, I drilled and countersunk about 5 holes around the perimeter of the template. These are used to hold the template to the back of the body with screws. For a template this big, and a massive area like that, I did not trust double sided tape
[*]then on to routing the sucker!
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