I just tried my '59 Roundback and my Fatback, both with 1-3/4" nuts, and they're equally easy to do thumb-over. I'm a big-handed freak though. Well, I wear X-Large or XX Large gloves, anyway. I actually find the fatter necks are easier for me, because with thinner necks I have to space my...
I don't know if you're in the US, but I just put the screws in my Warmoth cart. If I choose "USPS Ground Advantage", shipping is $9.45. That's still pretty high, but better.
I must be out of the loop, because I don't know what "pro construction" is and I can't find reference to it on the Warmoth site. The last neck I got from them was "modern" construction, and had some fall-away out of the box, which I find a good thing. The fall-away would have prevented it from...
He sounds more like a bad tech than a luthier. If you're good with a file, and have steady hands, you can probably square it up and make it OK. Or do as Rick suggested and take it to a real Luthier.
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