Hey Greg
When I was putting my Kahler-equipped guitar together, Warmoth recommended a slightly angled neck pocket and I did take them up on that suggestion. The resulting break angle was probably ok, but I actually still added a shim to get additional height/angle at the saddle because at least...
They may have improved the quality on the current output, but a 'finger' snapped on the one I had bitd - looked like mazak/zamak. I can't recall if that was after a lot of use.
I can't see why the joint would look that way unless it's deliberate - I wonder if there's a veneer layer inbetween(?) Actually looks pretty cool to me.
The step at the binding edge could just be where the oil hasn't adhered to the binding, which I wouldn't expect it to. As you say, some...
I must have missed this when Stratamania referenced my build. I put it on the neck plate as below and didn't like it - more or less unusable with the Schaller strap locks I normally fit. I think the back of the horn location would work well.
I did this:
I designed it myself and had it printed and cut by Tim at Gig.ink
I could send you a .pdf of the outline if that would be useful - I'm sure you could work out single-sided version using it as a starting point.
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